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How does Reactor work?
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How does Reactor work?

OPAL, as a nuclear research-reactor, is a facility in which a fission chain reaction can be maintained and controlled.

Looking down into OPAL

Looking down into OPAL

The key event in the reactor is fission, in which a neutron hits the nucleus of a uranium atom and splits that atom.

Energy is released, some of which is carried away by neutrons released from the atom. These neutrons are what the scientists and engineers use for bombarding materials, or for the development of new products.

Two or three neutrons are produced when a uranium-235 atom fissions, and are released at high energy. In order for fission to support a chain reaction, the neutrons need to be moderated and reflected back into the fuel.

In OPAL, those tasks - moderation and reflection - are performed by the cooling water flowing through the fuel assemblies, and the heavy water (D20) contained in the reflector vessel surrounding the fuel respectively.

Reaction

When operating at its maximum 20 megawatts, a strong blue glow, called Cerenkov radiation, is visible surrounding the core in the pool.

Core

The compact core of the reactor is a notable feature. The whole core size is only 35 cm square and just over 60 cm high, about the size of a small washing machine. The small size maximises the flux of neutrons available for radioisotope production irradiation of materials, and research.

The core is an arrangement of 16 square section fuel assemblies, in a square array of four by four. Each of these assemblies is 8cm square and holds 21 aluminium- laminated plates of low-enriched uranium.

The fuel core and control rods are located approximately 10 metres below the surface of the pool.

Fuel

OPAL uses low-enriched uranium fuel with around 20 per cent uranium-235. The remainder is U- 238. The fuel is sandwiched between aluminium alloy plates 300 microns thick which are then swaged into side plates to form the fuel assemblies.

Control rods

There are five carefully positioned neutron absorbing control rods (or plates) of Hafnium within the core between the fuel assemblies; they control the rate at which fissions occur and hence the reactivity of the reactor. The control rods are raised and lowered out of and into the core via a drive mechanism located below the core. One of these control rods is cruciform in shape and centrally located within the core. The rods also enable the reactor to be shutdown or tripped if required.

Reactor Pool

Reactor pool illustration

Reactor Pool

For more information, look at this poster.

The open pool design allows operators to see directly into the reactor core and the irradiation facilities in the surrounding reflector vessel to perform their various tasks, such as refueling the core and unloading/loading the irradiation facilities.

The 13 metre deep reactor pool contains approximately 200 cubic metres of demineralised ordinary water (H2O), which acts as a coolant and a radiation shield.

Reflector vessel

Teh reflector vessel is a cylindrical tank of heavy water (D2O) inside the pool of lighter water surrounding the core is used as a neutron reflector and as a location for the irradiation facilities.  It is made zirconium alloy and is 2.6cm in diameter and 1.2 m high. This vessel is vital in operating the reactor as the heavy water reflects neutrons released from the reactor core back into the core maintaining the nuclear reaction.

The majority of neutrons enter this vessel at high energies. As they pass through the heavy water they lose energy and are eventually reflected back into the core. Meanwhile, neutrons are absorbed by irradiation targets located in the reflector vessel, so not all the neutrons find their way back to the core to produce fission. Some neutrons also find their way into neutron guides where they are channelled through mirror coated guides to various research instruments.

While its main purpose is to sustain the nuclear reaction, draining the vessel provides an efficient second means of shutting down the reactor.

Service pool

The reactor pool is linked through a transfer canal to a service pool with a moveable gate for isolating the pools, one from the other. The service pool is used for loading and storage of irradiated silicon, radioisotopes and the storage of spent fuel. There is a capacity to store up to ten years of spent fuel.

Cooling

When operating, water circulates through coolant channels between the fuel plates to remove heat produced by the fission reaction.

The primary OPAL cooling system operates at approximately 37°C. Two main pumps circulate water through the core and heat exchangers. Another set of pumps then circulate cooling-tower water through these heat exchangers transferring the 20 MW to the cooling towers. Core cooling is maintained either by the main pumps during power operation or via natural circulation when the reactor is shutdown. Natural circulation occurs when pool water passes through the core in convection currents; that is warmer water rises and is replaced by cooler water.

Shutdown

The control plates can either be lowered or dropped under gravity depending on the speed of reactor shutdown required.  The quickest shutdown possible from full power takes less than a second. The Hafnium rods absorb neutrons thereby reducing the fission rate and effectively stopping the nuclear chain reaction. 

The second shutdown system is also available as an independant and diverse means to shutdown the reactor. This system drains half of the heavy water from the reflector vessel preventing neutrons from being reflected back into the core and effectively stopping the nuclear chain reaction from occurring.

Building

The reactor is housed in a steel reinforced building designed to withstand external events, including a one in ten thousand year seismic event, or impact from an aircraft.

In addition to providing structural integrity, the mass of re-enforced concrete forms a structural base for the reactor.

The OPAL reactor is already earning dividends for Australian science by attracting bright young scientists from around the world, to work at ANSTO.